Our Services

We provide turnkey solutions for PLC, PCS7, SCADA, DCS, ESD, and Failsafe Systems:

· Totally Integrated Solutions  uses three levels: ERP (Enterprise Resource Planning), MES (Manufacturing Execution System) and Control (process & Field Levels)

· The scope of work covers all the phases - starting from the feasibility study, engineering, supply,          installation, testing, and commissioning up to system hand over.

Our Scope of Work

 

· Feasibility study for upgrading of existing plant automation systems and their extensions.

· Development of the plant base area, technical specifications, and configuration diagrams.

· Data collection from process specifications or from existing plants and its verification/validation.

· Development of fault diagnosis system (FDS), equipment lists, and instrumentation & sensor lists.

· Hardware engineering: preparation of panel diagrams, wiring diagrams, hook-up diagrams, loop diagrams, interconnection diagrams, cable layout & lists etc.

· Software engineering: generation of logic from fault diagnosis        systems, user program, assignment lists, and HMI mimic      diagrams.

· Documentation: Hardware specifications and layout submittals, installation procedures, testing & commissioning procedures,

operation & maintenance manuals, and as-built drawings.

Instrumentation & Sensor Solutions

Instrumentation is the base of any efficient and reliable automation system. It’s extremely important to select the right instruments and transmitters from a wide range of types and vendors. An instrument can be a     simple process variable measuring device or an intelligent type connected to the field bus. We propose cost effective instrumentation by selecting the right instrument for the right application and budget.

 

Information Technology Solutions

Manufacturers are under considerable pressure competing in a market requiring high quality and efficient production with minimized cost.

Manufacturing Execution Systems (MES) and Management Information Systems (MIS) help in providing  effective integration between production processes and enterprise-level business systems, where high level decisions are taken on production. The modules provided cover the production planning, maintenance & spare parts management, and billing & inventory control.

We propose and execute the implementation of the best suitable MES / MIS.

REVAMPING AND UPGRADE

 

Obsolete and old automation systems require revamping and upgrade.

Revamping and upgrading may be of several forms:

· Old to new automation systems

· Centralized control system.

Due to the lack of support  for the old systems or non-availability of spare parts, old control systems need upgrading. Furthermore, new technologies improve production processes while reducing production costs.

· Manual and semi-automated systems to complete             automation systems.

· Integration with Management Information Systems (MIS) or Manufacturing Execution Systems (MES)

POWER DISTRIBUTION SYSTEMS

MAFA Est. Facility for panel designing, fabrication and assembly:

A secure and reliable power distribution system is an integral part of the production plant for which          interruption-free operation is crucial. We design, supply, install, test, and commission low/medium voltage           distribution systems including power and control cables.

A good power distribution design ensures:

* Interruption-free operation with necessary power backups where required.

* Segregation of various voltage sources and levels.

* Optimum protection schemes.

* Equipment layout with respect to safety, operation, fault diagnosis, and maintenance.

We propose cost effective solutions without compromising on quality, safety, and protection of electrical and control systems.

EXPERT SERVICES FOR ENGINEERING, TESTING, AND COMMISSIONING

 

Besides performing our projects on a turnkey basis, we also provide the services of our specialist engineers to perform engineering designs, factory acceptance tests, testing, and commissioning on site. These services can be hired on hourly or daily rate basis by local plants to act as a member of their team or by the main   process suppliers and main contractors. Our personnel can be made available on short notice round the clock, thus avoiding long preparation time. While providing our support services, we can also help in           on job training of the plant’s technical staff. For engineering services, we don’t hesitate to get the support of our partner companies where required to apply the latest technological advancements.

 

MAINTENANCE CONTRACTS AND SPARES MANAGEMENT

 

We have a technically strong team dedicated to the maintenance and troubleshooting of automation         systems. The team is based in Jeddah to take care of emergency calls on a very short notice. We have a minimum response time and our engineers are available round the clock, seven days a week. Our engineers are well capable to maintain and service PLC and DCS systems from Siemens. We also perform yearly maintenance contracts and spare parts management. Our maintenance engineers have helped our industrial clients to reduce dependency on foreign experts.

Our maintenance services are not limited to preventive maintenance visits or emergency troubleshooting calls. We also keep track of the performance of the systems and record its operational data. Furthermore, we manage spare parts inventory so that the customer should keep only an optimum numbers for replacement and emergency.

 

MAINTENANCE CONTRACTS

 

IBN RUSHD Arabian Industrial Fibers Company

Tetra Pak, Jeddah, Saudi Arabia

Saudi Gypsum YANBU

Hill Metals (Steel Factory) Jeddah

Makkah Hilton and Towers

Taiba Madinah Munawara (BMS)

Dalkia Saudi Arabia LLC

 

 

 

 

 

 

 

 

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MAFA Est. is one of the largest supporters for the SIEMENS products in the kingdom. We understand the value of time and money. Our customers are given the highest priority resulting in a prompt reply to your queries...

Our Services

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